Manufacturers must leverage technology and cutting-edge best practices to stay ahead of the competition and win new customers. End-of-line packaging processes are critical in this effort, making a palletizer machinea must-have solution. There are different models of palletizer to choose from that allow manufacturers to optimize operations and increase efficiency.
Conventional Palletizers
High-feed and low-feed palletizers each have significant operational benefits. The layout of the modules creates efficiencies in terms of access controls and turnaround times. HMI and Easystack pattern programming software increases the speed and accuracy of palletizing, resulting in fewer packaging errors, lower waste, and reduced labor costs. Given the flexible layout of conventional palletizers, adjusting operations to meet changing demands is more efficient and results in less downtime.
Robotic Palletizers
For an automated and streamlined palletizing solution, pick and place robots are ideal. This model negates the traditional challenges associated with robotic operations, such as needing a large footprint and specialized training for personnel. Instead, the pick and place model uses a much smaller operating footprint and is capable of processing a wide variety of products. Hybrid robotic palletizers also leverage specific automation features to deliver greater efficiencies while reducing operating costs.
Modular Palletizing Systems
The efficiencies created by TopTier products is due to modular engineering. This type of design creates layout flexibility and mitigates the typical costs of customization. This increased productivity is furthered by quality control and total flexibility in the configuration of palletizer machine processes. Given that manufacturers often have shifting demand and operational requirements, modular palletizing reduces the need for further capital expenditures, while mitigating a myriad of wastes that come with traditional manual processes.
Modules included in palletizing systems can include:
- -Sheet Handling
- -Layer Conditioning
- -Row Build
- -Induction
- -Load Handling
- -Stretch Wrapping
- -Pallet Handling
Controlled Door Entry
The risk of physical injury in manufacturing facilities is a real hazard that must be mitigated to the lowest level possible. That’s why palletizers are designed to meet safety standards. If employees are hurt during the palletizing process, the cost of medical payments, lost productivity, and lowered morale may be difficult to quantify. With advanced door entry controls, TopTier palletizers increase efficiency by reducing the risk of injuries and downtime that can disrupt operations exponentially.
To identify the palletizer machine that meets your operational requirements and cost-savings target, please contact TopTier today. Reducing bottlenecks, labor costs, and safety risks are just some of the benefits these machines offer. Leverage technology to enhance productivity.
